Description
Benefits & Features
1 The whole process adopts PLC control, the washing machine, the frame machine, the tablet machine, and the tablet press adopt the digital input control system, and the equipment operation adopts the intermittent working mode, which is more user-friendly. The high degree of automation and easy operation.
2. It adopts the human-machine interface touch screen, which is convenient for automatic and manual conversion, and has a single-segment operation display function, which can accurately display the operation and fault conditions of the equipment and facilitate maintenance.
3. Automatic identification of coated glass function (optional), automatic identification of offline Low-E glass function (optional), automatic alarm and stop transmission function when the film layer is wrong.
4 The main body of the cleaning machine is all made of food-grade 404# stainless steel plate by bending and welding. The cleaning machine door is made of visible tempered glass, and the operation of the brush, rubber roller, and spray can be seen at a glance; the cleaning machine door is equipped with a safety signal switch, and the equipment automatically stops when it is opened to ensure the safety of the operator.
5. The feeding section of the cleaning machine is equipped with a driving wheel feeding method, and the splashing drying area adopts the bottom roller driving mode. There is no rubber roller extrusion mark on the surface of the coating or Low-E glass, which can effectively prevent the filming from happening.
6 When cleaning the coating or Low-E glass, click the touch screen option function, the ordinary brush will be automatically separated, and the Low-E brush will be driven by frequency conversion.
7. The washing machine adopts an oil-free lubricating waterproof bearing to avoid secondary pollution of the water source.
8 The splash drying area (air knife room) is equipped with a water mist separation device, which eliminates the possibility of floating water mist (oil molecules) when the glass passes through the strong wind pressure splash drying area (the glass surface adheres to oil molecules and encounters natural light. produce bright spots).
9 The unique design of the spray system, the spray angle can be adjusted arbitrarily, the cleaning and maintenance are fast and convenient, the water tank of the washing machine is equipped with a water heating system, and it is recommended to use it when the room temperature is less than or equal to 7°.
10 The water fan adopts an external air intake and filter air device to ensure the cleanness of the air in the fan. The optimally designed fan can produce air volume and air pressure to ensure clean and dry glass. The fan is equipped with a wind heating system, and it is recommended to use it when the room temperature is less than or equal to 7°.
11. The transmission backboard adopts a high-strength board with double-sided polyurethane resin coating, which has strong corrosion resistance and good flatness.
12. The bottom roller is made of through-axis polyurethane material, and the shaft core is connected by a screw thread. When producing large-size glass, it is ensured that the bottom roller has no off-axis phenomenon. If one side is worn out, the bottom roller can be repositioned and used again, extending the service life of the roller.
13 The upper frame machine adopts manual control geared motor to accurately position the X and Y axes of the aluminum frame.
14. The bracket and guide rod of the laminating machine are made of special aluminum alloy profiles, which are easy to adjust; when producing three-layer insulating glass, the laminating machine automatically resets.
15 The tablet press adopts the central positioning tableting method so that the glass is evenly pressed in the center of the tablet press.
16 The tableting time can be adjusted arbitrarily according to the glass size. When the glass exceeds the length of the tableting machine, the system has the function of multiple tableting.
17 The key transmission parts use expansion sleeves instead of ordinary key connections to ensure adjustment accuracy and transmission reliability.
18. Each section of wiring adopts a single-section aviation plug connection method, which has strong anti-interference and is convenient for equipment installation and maintenance.
Equipment parameters
- Production period: 30 to 40 seconds (90 mm*1200 mm)
- Production insulating glass thickness: 10～48㎜
- Glass washing speed: 0～8 m/min
- Washing glass brush: 3 pairs
- Transmission glass speed: 45 m/min
- Thickness of washing glass: 3～15 mm
- Thickness of aluminum strip: 4, 6, 9, 12, 15, 24 mm
- Roller height: 550±10 mm
- Turning table height: 850 mm
- Electricity: 3P, 380 V/1P+N, 50 Hz, 12 Kw
- Air: flow rate 0.8 m³/min rated pressure 1 MPa
- Water: 0.5 ton/hour conductivity≤ 50μS/cm
- Production capacity of insulating glass: 400～800 pieces/eight hours.
Production line components
1 Input conveyor
2 Washing and drying machine
3 Inspection conveyor
4 Frame loading machine
5 Lamination machine
6 Tablet press
7 Output conveyor
8 Turning table
9 Blower
10 Water storage tank
11 Control system
The Process flow
The input conveyor is equipped with an automatic identification system for coated glass and Low-E glass, and has an automatic alarm and stop transmission functions when the film layer is wrong. The cleaning machine is equipped with an automatic switching cleaning function, Low-E glass cleaning frequency conversion function, oil-free lubrication transmission function in the cleaning machine, primary cleaning, secondary cleaning isolation function, water mist separation function in the splash drying area, cleaning outlet glass electrostatic Automatic release function (optional).
The process method
When producing equilateral-size glass, the first piece of glass after cleaning is parked on the upper frame machine, and the aluminum frame is accurately positioned on the X and Y axes by manually controlling the deceleration motor. The second piece of glass stops on the upper frame machine and waits for the positioning of the upper guide rod of the lamination machine, and then enters the lamination machine. The output conveyor is equipped with automatic stop and transmission functions, which can accurately judge whether the next stage of the turning table can be conveyed. The turning table is equipped with a stop-turning function. When the oversized glass cannot be manually transported, it can be instructed to automatically or manually turn over, and the oversized glass can be slid out of the turning table in parallel for the second seal.
The Air-floating Transmission Section
At present, with the development of technology and market demand, the insulating glass format of glass curtain wall buildings continues to expand and its thickness continues to become thinner. Therefore, the production technology of the automatic insulating glass production line is required to be higher. At present, large-sized hollow front flat glass is mostly transported by contact transmission rollers. These contact methods can easily cause scratches and contamination to the flat glass, and can easily cause the glass to break, thus seriously affecting the quality of the product and thus the production efficiency.
Reviews
There are no reviews yet.