Description
The whole insulating glass production line usually includes 7 parts:
(from right to left)
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The Loading section (with Low-E glass checking)
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The washing and drying section (can washing Low-E glass)
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The conveyor section
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The checking and assembly section
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The conveyor measure, and the sensor section
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The press part with gas filling
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The unloading section.
The second part: the washing and drying section.
In this glass washing and drying section, there are three pairs of soft brushes and four pairs of water spray for washing and drying glass. The air knife is float designed, which part always keeps the right and suitable distance between the glass and air knife in the press and design section. ( Entirely as same as the LISEC )
The transfer wheel from this section: The front and back transfer wheel is all-direction moved, all actively transferred. Whatever the glass size is big or small, it always guarantees the glass pass through smoothly. ( Entirely as same as the LISEC )
The axle and bearing of brushes adopt all stainless steel, which could keep the machine can washing stabilized and using for a long time. The whole drying machine uses a sound insulation design, which could reduce noise pollution effectively.
The 6th parts: the pressing and gas filling section.
In this section, it could adopts online input the suitable gas proportion value, all the data could showed off on the touch screen, and during the gas filling processing, the touch screen can show off the whole gas filing process visually. However, how to show off the percentage of the argon gas filling on the touch screen online, is the importance technology on insulating glass producing.
DoorMach, which is the first and the only one manufactory, could master this technology very well from China. There is no doubt that it could be very useful for customers, when argon gas are filling, it will show off the whole processing on the screen. When it reach the customers setting data, It will alarm and stop immediately. So it not only can save the argon gas, but also can save the processing-time. By the way, the bottom of gas filling is our special structure. (Entirely as same as the structure of LISEC)
Whole press and gas filling section are divided into five parts (per 750mm), when the small size glass (less than 750mm) pass through the pressing and gas filling section, only one part could work. When the difference size glass, which glass is more than 750mm but less than 1500mm, pass through the pressing and gas filling section, it will two parts work, no need the whole press and gas filling section work, to saving more the argon gas.
Benefits & Advantages
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Adopt SIEMENS control system, keep stable performance PLC control system, touch screen interface
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Automatically adjust the depth of sealant with digital display
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Using servo to control system, modular function, superposition function
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Applicable to produce stepped IG, triple IG and shaped IG
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Two pieces of IGU can be made and filled with argon gas in one time (Optional)
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Min & Max glass sizes can be optional European design concept, simple and smart operation; the world-famous brand of core components, ensure stable operation and long service life; It is designed for processing high quality glass, such as reflective glass, Low-E glass, reflective glass and tempered glass; Large glass processing size, various models and customization available; Large production capacity, output 1,000pcs in working days; It can be used for two-layer, three-layer, pad and glass with irregular shape; Automatic air gas filling during the glass paper assembly process.
The coating inspection
To Avoid the Low-E glass put inverse side and Leave wheel marks or scratch Low-E glass coating, LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it’s actually little hard to recognize for higher transparent)
The pressing case uses the high precision servo motor.
The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.
Air floating technology – Optional
The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won’t be contaminated. Ensure that the produced insulating glass is of the highest quality.
The first one to use adjustable points to ensure that the platen will never deform.
The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except DoorMach, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years.
It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.
It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr Low-E glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for Low-E glass washing.
The whole washing machine all uses 304 stainless steel materials
The whole washing and drying section adopt 304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.
Main Technical Parameter
| Item. | Spec. |
| Max.glass size: | 2500*3500mm |
| Min.glass size | 300*500mm |
| Glass thickness | 3-12mmp |
| Insulating glass thickness | 40mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs |
| Water supply | Water consumption:0.5t/h conductivity：≤50μs/cm |
| Air supply | Flow: 0.8m³/min |
| Air pressure | ≥0.8MPa |
| Dimension | 18500*3500*3600mm |
| Name | Brand |
| Servo motor | Germany Simens |
| Servo driver | Germany Simens |
| Servo motor | Germany Simens |
| Servo motor | Germany Simens |
| PLC | Germany Simens |
| Low voltage component | Germany Simens |
| Frequency converter | Germany Simens |
| Switching power supply | Taiwan MW |
| Optoelectronic switch | Korea Autonics |
| Pneumatic component | Taiwan Airtac |
| Pneumatic component | Taiwan Airtac |
| Touch screen | Taiwan Wenview |
| Travel switch | Taiwan (TEND) |
| Relay | Japan Omron |
| Button and indicator light | French Schneider |
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