Automaitc Insulating Glass Butyl Extruder Coating Machine

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DoorMach insulating glass butyl extruder coating machine is used for spreading aluminum spacer frames evenly with hot melt butyl extruder sealant, can use a large electrical control panel which makes the operation more easier. The conveyor of aluminum is controlled by a frequency converter, and the speed can be adjusted from 0 m/min to 47 m/min, which has the fastest speed in China. This type of machine is very popular with energy-saving features. Its squeezing system adopts a pneumatic and hydraulic supercharging system, which makes the squeezing pressure more stable. The dispensing cylinder uses a vertical rotary support system and it makes the refill of butyl easier. It can prolong the life of the squeezing system and set the heating time to 24 hours with electricity and air pressure

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Description

Product Description

DoorMach Automatic Insulating Glass Butyl Extruder Coating Machine is used for spreading aluminum spacer frames evenly with hot melt butyl, could use large electrical control panel which makes the operation more easier. The conveyor of aluminum is controlled by frequency converter, and the speed can be adjusted from 0 m/min to 47 m/min, which has the fastest speed in China. This type of machine is very popular with energy-saving. Its squeezing system adopts pneumatic and hydraulic supercharging system, which makes the squeezing pressure more stable. The dispensing cylinder uses vertical rotary support system and it makes the refill of butyl easier. It can prolong the life of squeezing system and set the heating time in 24 hours with electricity and air pressure. The distance of squeezing head can be adjusted automatically according to different aluminum spacer. The butyl extruder coating machine has reached the worldwide technology with the characteristic of complete function and stable working mode.

Structure and composition of automatic insulating glass butyl extruder coating machine

1. Transmission device:

It is composed of transmission motor, transmission, transmission gear train, conveyor belt, etc.

2. Heating system:

Composed of heating elements, thermocouples, etc.

3. Butyl extrusion device:

It consists of an oil cylinder, a glue extrusion piston, a glue cylinder, a glue head seat, a glue extrusion head, etc.

4. Hydraulic system:

It consists of oil pump, motor, oil tank, pressure gauge, electromagnetic reversing valve, pressure control valve, oil filter and corresponding pipelines.

5. Pneumatic system:

It consists of air source processing components, solenoid valves, throttle valves, pressure regulating valves, cylinders, joints and pipelines.

6. Electronic control system:

It consists of electrical detection components, thermal relays, time relays, control panels and operating switches.

Advantages & Benefits

  • Controlled by PLC System.
  • Digital Display system can show you the quantity of the glue automatically.
  • Butyl spreading is well-proportioned and the linearity is good.
  • Temperature and pressure can adjust automatically. Also time of pre-heating can be set, then the machine can be turned on and off automatically.
  • Adopting the imported hydraulic and pneumatic supercharging system makes sure of the stability and continuity of the butyl extruder coating.
  • The butyl extruder coating jar warning system will make alarm when glue material is used up.
  • Advanced device guarantees and best spreading effect on the arc aluminium frame.

The Butyl Head

The rubber head is a floating soft connection, vertical movemnet, automatic guiding, uniform force around the rubber cylinder and the pistion, and overcomes the defects of easy wear of the bottom of the horizontal rubber cylinder.

The Germany Siemens PLC System

The whole machine adopts the Germany Siemens PLC system, handle-machine interface operation, automatic and accurate glue application and multi-speed section adjustment, high production efficiency.

The Stainless Steel Work Surface

It is made of stainless steel work surface and equipped with positioning device. And it is suitable for profiled, rectangular and round aluminum frames of various specification.

Could produce the special sharps

It could be folded into triangles, rectangular shape, positive five-square shapes, regula hexagonal shapes, and arc shapes.

The hydraulic system

The whole machine is divided into hydraulic system and gas-liquid system boosting work, ensure that the glue is extruded evenly and the glue is stable during the extrusion processing.

Equipment Inspection and Installation

1. After the equipment is transported to the user’s site, unpack it and check for transportation damage, loose connections, falling wiring, etc. If there is no damage, it can be installed.

2. The equipment should be installed on a concrete foundation, and the equipment should be leveled. When leveling, the plumb line of the oil tank and the rubber tank should be used as the benchmark, so that the angle error between the center line of the oil tank and the rubber tank and the plumb line is not greater than 0.1°..

3. The equipment uses a 380V three-phase four-wire power supply with a rated load of 7.5Kw. The manufacturer must ground the equipment reliably. The grounding wire must be yellow and green two-color twisted wire. The cross-sectional area of the grounding wire must not be less than 2.5mm2. After grounding, the machine The ground resistance between the main body and the main ground point should be less than 4Ω.

4. The equipment uses clean and dry air with an air source pressure of 0.6MPa and dewatered air.

5. Check whether rainwater and impurities is leaking into the oil tank of the hydraulic station. (To ensure transportation safety, the hydraulic oil in the tank has been drained after the equipment is tested and before leaving the factory.) When refueling, unscrew the upper cover of the breathable cover and add anti-wear hydraulic oil according to the oil mark instructions. Use 46# anti-wear hydraulic oil in summer; use 32# anti-wear oil in winter. Other liquid media are not allowed to be used as the working oil of the power unit.

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