Automatic Intelligent Glass Storage and Sorting System

Description

In the glass production process, after glass tempering and before hollow processing, the glass specifications are often measured and classified to prepare for the next process. In existing glass production, a glass loading machine is usually used to place the glass on the workbench, and the glass is manually placed on the workbench. The length of the glass is measured and detected, and then a glass unloading machine is used to unload the glass, and the glass is manually classified and stored according to different specifications. If you process insulating glass, you need to sort out and cache the glass varieties and meet the matching needs of insulating glass. However, some deep processing manufacturers still rely on manual patching in existing glass production, which has high labor intensity and increases the error rate of patching.

Fully automatic glass inspection and film sorting system and its working method, including an automatic loading stage and an automatic unloading stage for automatically loading and unloading glass respectively, and an automatic loading stage and an automatic unloading stage set sequentially according to the process. Among them, there are horizontal and vertical measuring and turning tables, film organizers, and vertical and horizontal turning tables. The automatic film loading table is used to load glass onto the horizontal and vertical measuring and turning table; the horizontal and vertical measuring and turning table is used to rotate the glass from flat to vertical, and measure the length and width of the glass before sending it to the chip sorter; The glass that needs to be output from the slicer is transported to the vertical and horizontal turning table; the vertical and horizontal turning table rotates the glass on it from vertical to flat, and then unloads the glass through the automatic unloading table.

This equipment has complete functions and a high degree of automation, which improves work efficiency and greatly reduces labor; the glass length and width measurement is efficient and accurate, the slice matching accuracy is high, and the glass transportation process has good connectivity and is not prone to scratches.

Working Principle

Fully automatic glass inspection and film sorting production system, including an automatic film loading table and an automatic film unloading table for automatically loading and unloading glass respectively; it is characterized in that: it also includes an automatic film loading table set in sequence according to the process. There is a horizontal and vertical measuring and turning table, a film management system, and a vertical and horizontal turning table between the automatic unloading table; the automatic loading table is used to load glass onto the horizontal and vertical measuring and turning table; the horizontal and vertical measuring and turning table is used to load the glass Rotate from flat to vertical, and measure the length and width of the glass before sending it to the imaging equipment; the glass that needs to be output from the imaging equipment is transported to the vertical and horizontal turning table; the vertical and horizontal turning table will place the glass on it The glass is rotated from standing to flat and then unloaded through the automatic unloading table.

The horizontal and vertical measurement turning table also includes a frame, several synchronous belt conveying mechanisms arranged in parallel with each other, a turning conveying and measuring structure used to rotate the glass from flat to vertical and measure the length of the glass, and a structure for measuring the length of the glass. Glass vertical measuring structure for width measurement; the synchronous belt transmission structure is set on the frame, the flipping conveying measuring structure is hinged with one side of the frame and can rotate around the side; the glass vertical measuring structure is installed on the flipping conveying measuring structure.

The flipping conveyor measurement structure includes a reducer assembly, a flipping frame assembly, a main transmission motor, and a conveying assembly; the reducer assembly is fixed on the frame; one side of the flipping frame assembly is hinged to the frame through a bearing and is driven by the reducer assembly. , the side of the flip frame assembly rotates; the reducer assembly and the flip frame assembly are connected through connecting rods one and two; the flip frame assembly is provided with a photoelectric sensor switch for measurement No. 1 and a photoelectric sensor switch for measurement No. 2. switch and detection glass in place induction switch; two transmission main motors are provided, respectively arranged on both sides of the flip frame assembly. The transmission main motor assembly drives the conveying assembly. The conveying assembly includes a conveyor belt, and drives are provided at both ends of the conveyor belt. pulley, the output end of the transmission main motor is linked to the drive pulley through an idler pulley assembly, and the conveyor belt is supported by multiple No. 1 synchronous pulleys; after the glass on the flip frame assembly is flipped from flat to vertical, the glass bottom is on the conveyor belt.

Equipment Performance

• Adopt scanning and photography technology, can obtain the glass order information from ERP system by reading the two-dimensional code, automatically compares the data and matches to the Insualting glass production line.
• Siemens control system and servo dual-drive control mode are adopted to ensure high-speed and accurate operation of the cage car.
• The track adoptes high precsion rack and straight track to ensure the car running smoothly with low noise at high speed.
• A positioning stopper device is set at the end of the storage cage grid, which is convenient for small size multi-piece glass storage.
• MES system monitors the matching status of original glass pieces of production orders in real time, and orderly outputs them to the next process according to production instructions.
• The storage and sorting system has complete safety protection facilities to ensure safe and reliable operation of the equipment.
• Soft material casing is used to avoid scratches on glass surface in the process of transportation.

Advantages and Benefits

• This intelligent glass storage system solves the problem of temporary storage during glass processing; the information and storage location of the glass entering the warehouse are recorded by the warehouse management system, and then shipped out as needed according to the requirements of the next process;
• The dynamic conveying equipment is connected between the glass fixed-point conveying equipment and the grid rack warehouse assembly of the intelligent glass storage system. According to the requirements of system control, the glass pieces in the glass fixed-point conveying equipment are sent to the grid rack warehouse assembly, or the glass sheets at specific positions in the grid rack warehouse assembly are transferred to the glass fixed-point conveying equipment. The whole process is automatically controlled, saving time and effort, and the control is accurate;
• The swing angle of the movable rack assembly in the dynamic conveying equipment can be adjusted to suit the transmission angle of the glass fixed-point conveying equipment and the angle of the glass storage position in the grid rack warehouse assembly; at the same time, through the conditional swing angle, it can be reduced the wind resistance of walking in the first guide rail increases the transportation speed;
• The movable frame component of the dynamic conveying equipment is equipped with a front guardrail, which can effectively prevent the glass from tipping.